This three-day seminar will explore the most powerful and cutting edge FMEA process that exists will be explored in detail. The solid connections between the tools will be explained and practical hands-on workshops will be used to ensure that the lessons will be retained. Participants are encouraged to bring a process to the training and begin the analysis on their own application. 80-95% of all problems are foreseeable and avoidable.

Seminar Content The History of FMEA The Three Steps of FMEA An Introduction to the Seven Failure Modes (7FMTM) The Benefits of Process FMEA The FMEA Roadmap The FMEA Process - Risk Analysis Team Selection Information Sources for Use in the Process FMEA Mapping the Process Using a Flow Diagram · Inputs, Conditions for Success, and Causes · Process Operations, Functions, Actions, and Energies · Process Outputs and Effects Failure Mode Brainstorming and Evaluation Failure Mode Brainstorming Form Cause and Effect Analysis Form Identification of Current Controls: Preventive and Detection Assessing Severity, Occurrence and Controls The FMEA Form: Documenting the Analysis The FMEA Process - Risk Reduction Prioritizing Failure Modes Developing Recommended Actions

The Process FMEA as a Living Document Risk Reduction Activities: Product/Process Design Changes Pre-Launch/Production Control Plan Writing Control Plans from FMEAs Introduction to Control Plans The Relationship between the Causes of Process FMEA Failure Modes and Process Parameters The Control Plan as a Living Document Writing Reaction Plans Who Should Attend Individuals from engineering, quality, purchasing, manufacturing or marketing who might participate in the development of a Process FMEA Related Seminars ISO/TS 16949 2002 Advanced Product Quality Planning Production Part Approval Process Mistake Proofing Geometric Dimensioning and Tolerancing Datum Schemes with GD&T Complimentary breakfast and lunch included. Each participant will receive a comprehensive manual at the start of the seminar and upon successful completion, participants will receive certification.